lining a propane forge

The interior heat chamber is 18” long 6” wide and 4” high. First, adding insulation will allow your grill to get hotter, bringing it up to the critical temperature faster, thus making it more efficient and allowing you to … This video and instructable has been an amazing help. BTW people, there is cold and hot forging. Making Your Plan 1. Do it!!! Were did you get your ceramic board insulation? Line the inside of your forge Insulating the inside of your grill is important for a couple reasons. For my money, the Rex burner is worth every penny of the $200.00+ price you pay for it. Sia Magazin - December 11, 2018. 5.) Run the forge at a lower temperature for 15-20 minutes to let the ceramic fibers and refractory lining "set up". The placement of the tube was at the top of the forge and placed on an angle. Thanks! A piece of ceramic board was cut that was larger than the opening of the forge but the size of the opening is up to you as it needs to be big enough in my case to have tongs fit in and out. Also, the integrated refractory fire bricks at the bottom can handle high-velocity firing. Paint the forge with high heat paint, especially the places where there is exposed metal. For small melters the entire top and body can lift off and the crucible picked up directly with pouring tongs. Also never assume we know the details of someone else's plans. Here is a list of the main tools used, some may not be listed. When propane if used properly is a very safe fuel but bad things can still happen. I built a propane forge, but instead of cutting an old propane cylinder, I used a stainless steel cooking pot: https://www.amazon.com/gp/product/B000E62GRU. Other refractories can be used and the application will be similar. About: http://www.youtube.com/c/AndrewWorkshop. The bolts will hold the propane burner in place for mounting. Then the pipe nipple was tapped using a 10-32 thread tap. The purpose of it is the keep as much heat within the forge as possible so A propane burner will be needed to power the forge, see two different designs here: For the forge body is a portable air tank. Answer The premier gas forge welding flux that is also great for welding in coal or coke forges. To cut the brick a wet saw was used, other methods are using a chisel and hammer but the bricked I used were too brittle to cut using that method. When building a forge (my way) using a 20 pound propane bottle the volume of the fire box is 583.4 cubic inches and with a typical Freon bottle it is about 259.2. Here are some pics of the forge with measurements included for reference. Facebook. To mount the burner a pipe nipple was tapped and welded to the forge bottom. and yup no idea why they use the term forge. Now it only really would take about 45 minutes with my setup to get hot enough to melt brass. Is your Propane Forge recommended to be used only on concrete bricks, or a concrete floor, or in a sandy "pit" ? Finalize the plan. Asi) Wearable Steampunk Style Spider, How to Make a Nightstand From Wooden Hangers || DIY Side Table, Airtank or freon tank or propane tank or steel tube (for the container), at least 10" wide. This Double Burner rectangular shape propane forge is made from structural steel pipe and its heating zone is fully insulated with Refractory Ceramic Fibre, which can resist temperature up to 2600°F. To make a template a piece of plastic was draped over the opening and traced out. I welded some aluminum stock for feet and a handle on the top. There IS an area to consider and that is the minimum vent size for the forge relative to the burner. So I'm sending just part of the questions. The furnace has the heavy type fire brick lining it’s interior. I have my small propane forge lined with 2 layers of 1 inch thick kaowool and then had a coat of ITC 100 refractory over that. ITC-100 refractory or some other type of brush-able refractory. If you can find a flange for fencing the proper size, it could be bolted to the tank. The back wall is the exhaust port and also can allow for longer pieces of metal to be worked in the forge. I tried this and it seems to work. Leave the forge at low power. Coating the interior with a product like ITC-100 is expensive but pays for itself by making the liner much more resistant to flux and making it more efficient. I believe the ratio is 7:1 (area to area). Keep that in mind at all times, and your mind will be in the right place. Rex Price can tell you exactly what his burners are designed to do and I believe provides technical infromation with the burner and on his web site. The hole was marked and then cut out, I didn't have a hole saw the proper size so I drilled holes all the way around the circle and then used a Dremel with a cutting disc to cut it out. Ideal Propane Forge Dimensions for Knifemaking. Reply Also be aware that the forge and it's lining is only half the story. Let the refractory dry before operating the forge. I have a large bag of pure fire clay, some silica sand, and some perlite. Don't operate the forge at full power until the refractory is cured. The rear of the cube is also insulated from the rear (bottom) of the pot with 4 inches of Kaowool cut into 13 inch diameter circles. Copper would be fine, to a point so would bronze but not steel. 2 years ago A. This forge can be used for knife making, blacksmithing, glass making or anything else you can think of that requires heating up stuff to a really hot temperature. To keep the inside of forge so it is accessible a removable front opening was installed. Insert one bolt into the hole you drilled into the paint can. WhatsApp. I cut the ends off both ends of the tank using a thin kerf cutting disc on a mini grinder. Q. I am wanting to line the inside of my 10" pipe forge or propane can forge with 2 inches of ceramic blanket lining, should I use the 1 layer of the 2" or 2 layers of the 1"? The blanket in the forge compresses so the ceramic back wall was held in place by friction. The forge is ready to be used.

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